Industrial Plants

Global Standards, Unmatched Quality

  1. Home
  2. Industrial Plants

Industrial Plants

At Nersan Global Yapı A.Ş., we specialize in the design, fabrication, and installation of structural steel and mechanical components for industrial plants, including refineries, chemical facilities, energy stations, and heavy industrial zones. Our expertise covers the full lifecycle—from engineering and welding of critical equipment to the delivery of piping systems, pressure vessels, and support structures—ensuring compliance with the most demanding international standards

Nersan Global

Industrial Equipment

Industrial equipment manufacturing encompasses a wide range of heavy-duty components essential to various sectors, from energy to production. These include pressure vessels like air tanks and boilers, heat exchangers, and storage tanks used for chemicals, fuel, or water. Other critical components include furnaces, kilns, industrial ovens, mixers, agitators, and precision steel molds and dies.

Manufacturing such equipment requires advanced welding (MIG, TIG, arc), precision machining (milling, turning, drilling), and stringent surface treatment processes such as painting, galvanizing, or powder coating. Each component is designed to operate under high stress, temperature, or corrosive environments, ensuring reliability in industrial workflows.

Nersan Global

Construction & Infrastructure

The construction and infrastructure sector relies heavily on steel-based components for durability and load-bearing capacity. This includes steel structures such as warehouses, industrial buildings, and prefabricated facilities, as well as bridges, support platforms, mezzanines, and crane structures. Reinforced steel frames and transmission towers are also fundamental in modern infrastructure development.

All these components are fabricated using structural steelwork and tailored to meet the engineering requirements of seismic resistance, wind load, and operational safety. Welding, structural assembly, and protective coating are key processes ensuring longevity and structural integrity.

Nersan Global

Transportation & Heavy Machinery

Transportation and heavy machinery sectors demand steel components that offer both strength and resilience. Products in this category include truck chassis and frames, train bogies and wagons, ship hull structures, excavator arms, bulldozer blades, and key parts of agricultural machinery.

These machines operate under extreme mechanical stress and environmental exposure. Therefore, their components are engineered with high-precision fabrication, reinforced steel alloys, and often require heavy-duty welding and machining processes to ensure performance and safety.

Nersan Global

Piping & Pressure Systems

Piping and pressure systems play a vital role in industries such as oil & gas, power generation, and chemical processing. These systems include pipelines, manifolds, flanges, valves, and steam distribution headers—many of which are assembled as skid-mounted process units.

Given the high-pressure and often corrosive environments in which these systems operate, fabrication involves advanced welding techniques, strict material selection (carbon steel, stainless steel, alloy), and rigorous testing to ensure leak-proof and explosion-safe performance.

Nersan Global

Tools & Mechanical Components

This category covers mechanical parts essential to machine operations and factory automation. It includes gearboxes, housings, shafts, axles, couplings, machine frames, and precision tools such as jigs, fixtures, pulleys, and steel rollers.

 

These components require high dimensional accuracy and surface finishing, usually achieved through CNC machining, forging, and custom assembly. Their production demands precision tolerances, ensuring compatibility with large-scale machinery and automation systems.

Nersan Global

Energy & Power Sector

The energy sector uses specialized steel structures such as wind turbine towers, hydroelectric turbine components, oil and gas rig parts, and solar panel support frames. These structures are designed to withstand harsh environmental conditions while supporting energy conversion technologies.

Their fabrication involves large-scale steel construction, anti-corrosive coatings, and integration with mechanical and electrical systems. Structural integrity, sustainability, and low maintenance are essential performance indicators in this sector.

Nersan Global

Consumer & Commercial Products

Steel is also used in a variety of commercial and consumer applications. This includes steel furniture, commercial kitchen equipment, tool cabinets, safes, and secure vaults, as well as fences and gates used in residential or industrial premises.

Though smaller in scale compared to industrial systems, these products require a blend of aesthetic appeal, corrosion resistance, and ergonomic design. Finishing processes like powder coating, polishing, and assembly line automation ensure both quality and consistency.

Nersan Global

Manufacturing & Process Integration

All of the above applications require integrated manufacturing workflows that combine welding, machining, structural fabrication, and surface treatment. Industries typically use automated and semi-automated production lines to ensure high throughput while maintaining quality standards.

In modern facilities, production is often supported by CAD/CAM systems, robotic welding, and quality assurance processes including ultrasonic testing, pressure testing, and visual inspection. This integration ensures that products meet international standards for industrial use.

Frequently Asked Questions

We serve a wide range of facilities including oil refineries, chemical plants, power stations, petrochemical complexes, and manufacturing plants that require structural steel and process equipment.

Yes. All components are manufactured in compliance with EN, AWS, ASME, and ISO standards, including certified welding procedures and pressure equipment directives

Absolutely. We offer end-to-end solutions, including design, detailing, fabrication, surface treatment, and on-site assembly for industrial structures and equipment

Yes. We regularly produce custom heaters, ducts, tanks, and piping systems tailored to the technical and operational needs of each industrial project

We implement a comprehensive quality management system (ISO 9001, ISO 14001, OHSAS 18001), conduct third-party inspections, and maintain full material traceability and documentation at every stage